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大流量螺(luó)杆泵用于(yú)油庫裝(zhuāng)卸泵,原油中轉泵為石(shí)化,電(diàn)力行(háng)業提(tí)供保(bǎo)障(zhàng)
發(fā)布時間(jiān):2015-6-3 15:40:16 點擊次數:

  

●性(xìng)能範圍(wéi):range of performance:

    1、最高工(gōng)作壓力4.0mpa  1, the maximum working pressure of 4.0 mpa

    2、流(liú)量範(fàn)圍 11000m3/h 2, 1 ~ 1000 m3 / h flow range

    3、溫度範圍-20120  3-20 ~ 120 , temperature range

    4、介(jiè)質粘度 13000mm2/s,降(jiàng)低轉速可達到(dào)106mm2/s 介質(zhì)粘度對雙螺杆泵性(xìng)能(néng)影響較(jiào)大,泵的(de)名義排(pái)量是(shì)指在特定(dìng)粘(zhān)度條件(jiàn)下的排量,為保證泵能在(zài)較高效率下工作(zuò),在試驗(yàn)不充分時,建議按下(xià)列(liè)粘度條(tiáo)件選擇轉(zhuǎn)速:介(jiè)質粘(zhān)度cst轉(zhuǎn)速r/min  <4001500 < pan> 400 12001000  12003600750

    4, 1 ~ 3000 was/s, medium viscosity reducing speed can reach 106 was/s medium viscosity influence the performance of double screw pump, pump displacement refers to the specific viscosity of conditions in the name of the displacement, in order to ensure the pump can work in high efficiency, when the test is not sufficient, suggestion choice speed on the viscosity of the following terms and conditions: medium viscosity cst speed r/min < 4001500 400 ~ 12001000, 1200 ~ 400.

    ●雙(shuāng)螺杆泵(bèng)有(yǒu)密封(fēng)式和(hé)不密封式(shì)兩種(zhǒng)類型,按介(jiè)質從一端(duān)還是(shì) 從兩端進(jìn)入齧(niè)合空間(jiān),雙螺杆又被分(fèn)為(wéi)雙吸(xī)式和單(dān)吸式兩(liǎng)種結構。雙(shuāng)螺杆泵是外齧合的螺杆泵,它(tā)利用相互(hù)齧(niè)合(hé),互不接觸的兩(liǎng)根螺(luó)杆來(lái)抽送液體(tǐ)。雙螺杆泵(bèng)為一種雙(shuāng)吸式(shì)非密(mì)閉的(de)雙螺杆泵。一(yī)端(duān)伸出泵外(wài)的主動(dòng)螺杆由原動機驅(qū)動。主(zhǔ)動螺杆與從動(dòng)螺杆具有不同旋(xuán)向的螺紋。螺(luó)杆與(yǔ)泵體緊密(mì)貼合(hé)。從動(dòng)螺杆是通(tōng)過同(tóng)步齒(chǐ)輪由(yóu)主動螺杆(gǎn)帶動的。double screw pump has sealed and not enclosed two types, according to the medium from the side or from both ends into space meshing, double screw was divided into double suction type and structure of single suction type two kinds.screw pump, twin screw pump is the external gear utilizing the mesh each other, mutual contact of two screw to pumping liquid.double screw pump is a kind of double suction not airtight double screw pump.active outside the side out of the pump screw driven by a prime mover.driving screw and driven screw thread with different handedness.screw pump body and tightly.driven screw is driven by synchronous gear by the active screw.

 

    ●雙螺杆(gǎn)泵作為一種容(róng)積式(shì)泵,泵内吸入室應與排出(chū)室嚴(yán)密地隔開(kāi)。因此,泵體(tǐ)與螺杆外(wài)圓表面及(jí)螺杆(gǎn)與螺(luó)杆間(jiān)隙應(yīng)盡可能小(xiǎo)些。同時螺杆與泵體(tǐ)、螺杆與螺(luó)杆間又相(xiàng)互形(xíng)成密(mì)封(fēng)腔(qiāng),保證(zhèng)密閉,否則就可(kě)能有(yǒu)液(yè)體從間(jiān)隙中倒(dǎo)流回去(qù)。double screw pump as a positive displacement pump, the pump suction chamber should be closely separated and discharge chamber inside.therefore, the pump body and screw cylindrical surface and screw and screw clearance should be as small as possible.screw pump body and at the same time, each other between the screw and screw and form a sealed chamber, ensure airtight, otherwise there may be liquid backflow from the gap.

    ●雙螺(luó)杆泵可(kě)分(fèn)為内置軸承和(hé)外置軸(zhóu)承兩種形式。在内(nèi)置軸(zhóu)承的(de)結構型式(shì)中軸承由(yóu)輸(shū)送物進行潤滑。外(wài)置軸承結構的(de)雙螺(luó)杆(gǎn)泵(bèng)工作(zuò)腔同軸承(chéng)是分(fèn)開的。由(yóu)于這種(zhǒng)泵的結構和螺(luó)杆間存(cún)在的側間隙,它可(kě)以輸(shū)送非潤滑性介(jiè)質。此外,調整同(tóng)步齒輪使(shǐ)得螺(luó)杆不接(jiē)觸,同時将輸出扭(niǔ)矩的(de)一半傳給(gěi)從動螺杆(gǎn)。正(zhèng)如(rú)所有螺杆(gǎn)泵一樣,外(wài)置軸(zhóu)承式(shì)雙螺(luó)杆泵(bèng)也有(yǒu)自吸(xī)能力(lì),而且多數(shù)泵輸送元件(jiàn)本身都是雙吸對(duì)稱布置,可消除(chú)軸向(xiàng)力,也有很(hěn)大(dà)的(de)吸高(gāo)。double screw pump can be divided into internal bearing and the outer bearing two forms.in the built-in bearing structure bearing lubrication by conveying material.working with external bearing structure of the double screw pump bearings are separated.owing to the pump structure and side clearance between screw, it can transport non-lubricative medium.in addition, the adjustment of the synchronous gear makes the screw does not contact, at the same time the output torque of the half to driven screw.like all of the screw pump, external bearing type twin-screw pump, and most are double suction pump element itself symmetric arrangement, can eliminate the axial force, also has a lot of high absorption.

    ●雙螺(luó)杆泵(bèng)系列産品(pǐn)分為單(dān)吸(xī)雙螺杆泵和(hé)雙吸雙(shuāng)螺杆泵兩大類(lèi)。該系(xì)列(liè)産品具(jù)有特殊的螺(luó)杆(gǎn)型線(xiàn)和與之配(pèi)套的特殊結構,廣泛(fàn)适用(yòng)于石油、化工(gōng)、冶金、鋼(gāng)鐵、電(diàn)力、船(chuán)舶、制(zhì)藥、食(shí)品(pǐn)、建材等各種(zhǒng)行業,其适用介質之多、輸(shū)送(sòng)範(fàn)圍之廣、應(yīng)用工況之(zhī)複雜(zá)是其它泵(bèng)類産(chǎn)品無法比(bǐ)拟的。這些(xiē)特點也使(shǐ)得該(gāi)系列泵具(jù)有潛(qián)在(zài)的使(shǐ)用發展(zhǎn)前景(jǐng)。double screw pump series products are divided into single suction of two kinds of double screw pump and double suction double screw pump.this series of products have special screw lines and form a complete set with the special structure, widely used in petroleum, chemical industry, metallurgy, steel, electricity, shipbuilding, pharmaceutical, food, building materials and other industries, by as much as its applicable medium, transmission range wide, application condition of the complex is unmatched by other pump product.these features also makes the use of this series of pumps with potential development prospects.

    ●泵體内裝有(yǒu)兩根左(zuǒ)、有施單頭(tóu)螺紋(wén)的螺杆(gǎn),主動螺(luó)杆2由動力(lì)機驅動轉動時(shí),靠同(tóng)步齒(chǐ)輪(lún)1帶(dài)動從動螺(luó)杆(gǎn)3轉動。兩根螺杆以(yǐ)及螺(luó)杆與(yǔ)泵體. 之間(jiān)存在着間隙,該(gāi)間隙靠齒輪和(hé)軸承保證(zhèng)。其間(jiān)隙大(dà)小,取決于(yú)液體粘度、工作(zuò)壓力等因素。由(yóu)于每根(gēn)螺杆兩端螺紋(wén)的旋向(xiàng)相反(fǎn),螺杆轉動(dòng)時,由(yóu)螺杆齧合線形成的(de)泵工(gōng)作腔。equipped with two left in the pump body, a single thread screw, active screw driven by engine 2 turns, driven by synchronous gear 1 driven screw 3 rotation.two screw and screw and pump body. there is a gap between the gap by gear and bearing.the gap size, depends on the liquid viscosity, pressure and other factors.because each thread rotate to the opposite on both ends of the screw, the screw rotates, formed by the screw meshing line pump working chamber.

 

 

   ●該型泵采用雙吸式(shì)結構(gòu),螺杆兩端(duān)處于(yú)同一壓力(lì)腔(qiāng)中(zhōng),軸向(xiàng)力可(kě)以自(zì)行平(píng)衡。兩(liǎng)端軸(zhóu)承采用外(wài)裝式,單獨采用潤滑(huá)油()潤滑(huá),因而(ér)不受輸(shū)送介質(zhì)的影(yǐng)響。兩(liǎng)螺杆(gǎn)間用(yòng)一對(duì)同步(bù)齒(chǐ)輪驅動,螺杆(gǎn)齒面間并不(bú)接觸,而(ér)留有(yǒu)一微(wēi)小間隙,介(jiè)質中的雜(zá)質并不能(néng)對(duì)螺杆齒面産生直接的磨損(除沖刷(shuā)外(wài))。 除一些小(xiǎo)排(pái)量泵外(wài)(2w.w4.0以下(xià)),一般(bān)在泵體上都(dōu)帶有内(nèi)流式(shì)安全閥(fá),當排放壓力(lì)超過(guò)額定值時,有一定的保護作用(yòng)。 泵體上的進出(chū)口方向(xiàng)有兩種(zhǒng),一為水平(píng)進,水(shuǐ)平出(chū);二為水平進,垂直向上出(chū);用戶可根(gēn)據自(zì)己需要選擇。this type pump adopts double suction type structure, at the same pressure in the cavity on both ends of the screw, the axial force can balance itself.both ends of bearing mounted outside using, lubricated by lubricating oil (grease) separately, and therefore not affected by the medium.with a pair of synchronous gears drive between the two screw, the screw does not contact between tooth surfaces, and leave a small gap, the impurities in medium can not be directly on the screw tooth surface wear (except wash).except a few small displacement pump (below 2 w. w4.0), generally contain flow relief valve on the pump body, when the discharge pressure exceeds rating, has certain protective effect.there are two kinds of the direction of the import and export on the pump body, one for level, level;secondly, level, vertical;user can choose according to their own needs.

   ●雙螺杆泵如何進(jìn)行日常維護與(yǔ)保養(yǎng):daily maintenance and maintenance:

    1、每日的維(wéi)護和保養1, daily maintenance and maintenance

    1.1在螺杆泵(bèng)停(tíng)泵時(shí)檢(jiǎn)查齒輪(lún)箱(04)内的油位(wèi)。若有必要(yào),拆下(xià)注(zhù)油(yóu)螺塞(sāi)(131),加油至油标(106)的(de)中心處(chù)為(wéi)止。1.2聽(tīng)聽是否有異常(cháng)噪聲與震動。1.3在泵運(yùn)轉時檢查(chá)泵是否有洩漏(lòu)。1.1 in the screw pump when the pump is going to check the oil level in the gear box (04).if necessary, disassembling bet on oil plug (131), go to the center of the oil standard (106).1.2 listen to whether there are abnormal noise and vibration.1.3 check for leaks pump when the pump is running.

    注意:對于機械(xiè)密封,在大多數(shù)情況(kuàng)下,由于汽(qì)化導緻從(cóng)密封(fēng)洩液(yè)孔處觀察(chá)不到洩漏(lòu),但有(yǒu)時少(shǎo)量而又穩(wěn)定的洩(xiè)漏是允(yǔn)許的(de)。note: for mechanical seal, in most cases, due to evaporation from seal leakage of fluid leaking hole in observation, but sometimes a small amount and stable leakage is allowed.

    2、每周(zhōu)檢查(chá)與保養2, weekly inspection and maintenance

    2.1對(duì)于已經停止工作一(yī)周以上的(de)泵,應打開進(jìn)、出口閥門,接通電動機(jī)電源,點動幾次(cì)泵。2.2檢查進、出口(kǒu)管道(dào)上的閥門(mén)是否(fǒu)可以工作正常(cháng)。

2.1 for pump has stopped working for more than a week, should open the inlet and outlet valve, turn on the motor power supply, pump point move several times.2.2 check whether the valve in the inlet and outlet pipe can work normally.

    3、每季的維(wéi)護與保養3, quarterly maintenance

    3.1檢查(chá)所有(yǒu)基礎上的(de)螺母和壓(yā)緊裝(zhuāng)置的(de)螺(luó)栓是否松動。3.2安(ān)裝(zhuāng)規定每(měi)三月(yuè)把齒輪(lún)箱的油(yóu)更換一次。松開齒輪箱(xiāng)(04)的放洩(xiè)螺(luó)塞(130),将(jiāng)齒輪(lún)油放掉。擰(nǐng)緊放洩螺(luó)塞,打(dǎ)開注油螺塞(131),注(zhù)入清潔(jié)的(de)輕油,清洗(xǐ)齒(chǐ)輪箱。清(qīng)洗幹(gàn)淨後打開(kāi)放洩螺塞,放掉(diào)輕油,擰緊(jǐn)放洩螺塞,從注(zhù)油螺塞口(kǒu)注入(rù)規定(dìng)的齒(chǐ)輪油(yóu)至油标(106)中間,擰緊注(zhù)油螺塞。3.1 check all the nuts and bolts compaction device on the basis of whether is loose.3.2 installation regulations every march the gearbox oil replacement.loosen the gear box (04) drain plug (130), put off the gear oil.tighten the drain plug, open the oil plug (131), the injection of light oil cleaning, clean the gear box.clean after playing open drain plug, release the light oil, tighten the drain plug, from the oil plug mouth into the provisions of the gear oil to oil standard (106), tighten the oil plug.

    4、每年的(de)維護(hù)與(yǔ)保(bǎo)養4, the annual maintenance

    4.1檢(jiǎn)查聯軸(zhóu)器(qì)的對(duì)中情況。4.2對(duì)照泵(bèng)和電機的銘牌(pái)的數值(zhí),檢(jiǎn)查(chá)泵的流(liú)量、壓力和(hé)功率(lǜ)的情況。如(rú)果有(yǒu)必要,在壓(yā)力和(hé)流(liú)量下降(jiàng)很多的情況下(xià),則應對泵(bèng)進行(háng)拆卸檢修,更換(huàn)維修(xiū)已損壞的部(bù)件。當然如果(guǒ)泵的性(xìng)能仍然(rán)令人滿意,則無(wú)需拆泵維(wéi)修。4.1 check the coupling of the situation.4.2 the numerical control of the pump and motor nameplates, check the status of the flow, pressure and power of the pump.if necessary, in many cases fall in pressure and flow, should be made for the pump to remove the maintenance, replacement of repair damaged parts.of course, if the performance of the pump is still unsatisfactory, you do not need to dismantle the pump maintenance.

    5、潤滑油(yóu)系(xì)統油料更換時間5 oil, lubricating oil system change of time

    5.1軸承(chéng)每月加入一次3#通用锂基(jī)潤滑脂。5.2齒輪(lún)箱新泵累計250小時更換美孚牌140或(huò)長城(chéng)牌150車用齒(chǐ)輪油;連續(xù)運轉(zhuǎn)每1000小(xiǎo)時,更(gèng)換(huàn)一(yī)次上(shàng)述相同的車用(yòng)齒輪油(yóu)。5.3機(jī)械密(mì)封油(yóu):保證停機(jī)時油位在(zài)檢視(shì)孔中(zhōng)心,日(rì)常視(shì)情況補充,油品(pǐn)牌号(hào):iso vg22-150vg28(相當于20号(hào)機油),每半年更換一(yī)次。5.1 bearing join once a month 3 # general lithium grease.5.2 new pump gear box has 250 hours to replace mobil card 140 or the great wall brand 150 vehicle gear oil;every 1000 hours continuous operation, the replacement of the same vehicle gear oil at a time.5.3 mechanical seal oil: ensure that the oil level when the stop in the center of the peep hole, supplement daily circumstances, product brand: iso vg28 vg22-150 (equivalent to 20 oil), replaced once every six months.