●高粘度泵優點：

　　轉子泵的軸(zhóu)向位置可(kě)調，不需要拆泵(bèng)。

　　泵采(cǎi)用(yòng)模塊化設計，可根據(jù)不同的(de)使用要(yào)求更換不同(tóng)部件(jiàn)。可選(xuǎn)夾層結構，以方便對泵加熱或冷卻，可以選擇是否帶安全閥(fá)，可以選擇不同的密封形式，詳見密封結(jié)構圖。泵的各個零件(jiàn)可以選用不同的材質以适應具體使用(yòng)要求。

　　不同的使用條件，泵的結構形式可能不同，具(jù)體應用請向廠家或本公司客(kè)戶代表咨詢。需要指出的是泵的轉速愈高，泵(bèng)的磨損愈嚴重，液體中如含有磨料物質，泵(bèng)的(de)材料(liào)應選用耐磨材質，在此種(zhǒng)工況下，泵的壓力和轉速(sù)都應(yīng)降低，高溫條件下，則應增加泵(bèng)的間隙，并采用耐熱材料 。

　　流動穩定：流量與齒輪轉速成正比，與壓力無關

　　流動平穩：沒有脈(mò)動和壓力波峰，不會産生管道顫動。

　　多功能性：僅僅通過調整轉子(zǐ)軸的位置，同一(yī)台泵既可以出來稀(xī)釋溶液又可以出來瀝青，糖漿(jiāng)，樹脂，聚合(hé)物等高粘(zhān)度液體。

　　可逆(nì)性：可以通過改變齒輪的旋轉方(fāng)向使液體反向流動，兩種方向都能充(chōng)分發(fā)揮泵的性能

　　自吸(xī)性：由(yóu)泵産生高真空，允(yǔn)許在最大自(zì)吸高度實(shí)現快速自吸，取決于泵送(sòng)液體(tǐ)的物理特性（溫度，蒸汽壓力(lì)，粘度等）。

　　建議性：隻有兩個活動(dòng)部(bù)件：主動輪(lún)和動輪，隻(zhī)有一個軸封。

　　堅固的重載結構：低轉速。特大球軸承的外部軸承座可以承受軸向和徑向負(fù)載。

　　磨損率(lǜ)低：由于主動輪和從動齒(chǐ)輪不成倍數關系。這就意味着磨損(sǔn)可以被均勻的分散在每個齒輪上。因為一個齒輪上的每一(yī)個齒(chǐ)輪接觸另一個齒輪上的每一個齒輪的次數一樣。

磨損(sǔn)調節系統：轉子邊緣的磨損(sǔn)可以通過調整轉子軸的位置來(lái)補償。這樣，即使在有相當大的(de)磨損的情況下，也可以保證泵的穩(wěn)定性。

　　維護簡單，維護率低：不用移動泵，管道或泵驅動裝置就可以進行檢查(chá)和調節。

　　互(hù)動性：标準(zhǔn)組件的設計可實現不同材料和特性零部件(jiàn)之間的替換。例如：有多種軸封系統(tǒng)可供選擇，還可以安(ān)裝帶夾套的外殼和軸蓋來代替标準部件。

　　端口位置可改變：泵殼可在軸承箱上旋轉以從不(bú)同位置處吸排液體。

　　預熱：加熱(rè)夾套或(huò)是與外殼鑄成(chéng)一體，或是安裝在端蓋(gài)上，或是安裝在填料壓(yā)蓋上。

　　旁路安全閥(fá)：旁路安全閥安裝(zhuāng)在泵上并且容(róng)易調節，在有些型号的泵(bèng)上采取雙重安全閥并帶加熱(rè)夾套(tào)。

●NYP高粘度泵的進出口

　　泵進出口(kǒu)的型式

　　常(cháng)規泵進(jìn)出口尺寸相同，進出(chū)口(kǒu)呈垂直布置，從驅動機向泵頭(tóu)方向看為右進上出。也(yě)可根據客戶需要，加工成水平進出口(kǒu)型或左進上出型。連接方式有法蘭型和螺紋(wén)型.

　　泵進出口負荷

　　泵在安裝時，應限(xiàn)制泵的進出口所承受的(de)管路負荷。螺紋聯接的管接(jiē)頭不得(dé)承受負荷，否則會使泵的聯接管産生松(sōng)動或旋緊力矩（管螺紋聯接處(chù)不允許有(yǒu)旋緊或松動的扭矩(jǔ)，以免）影響管路(lù)的聯接效(xiào)果。

●NYP高(gāo)粘度泵的起動

　　泵在起(qǐ)動過程中應特别注意以(yǐ)下幾個(gè)問題(tí)：

　　起動前要(yào)檢查下(xià)列内容：

　　檢查(chá)泵、齒輪箱和電機的對(duì)中程度；

　　檢查(chá)過濾器中有沒有焊皮和金屬渣；

　　檢查各連接部位連接(jiē)是否緊固；

　　檢查管路壓在泵上(shàng)的力和力矩是否超(chāo)過給定的數值，如(rú)果(guǒ)溫度較高，還應檢查管路是否有膨脹節；

　　檢(jiǎn)查電氣連接的正确性及電機的額定(dìng)值，并檢查電機轉動方(fāng)向是否正确；

　　檢查泵的轉動方向是(shì)否正确；

　　如有安全(quán)閥，安全閥安裝必須正确，

　　檢查泵軸是否轉動靈活；

　　泵的内部不能是幹的，特别是需要(yào)自吸的時候，應向泵内灌注一些油或輸送的液體；

　　泵組(zǔ)裝時在零件的表(biǎo)面有防護液，如果這種液體不能和泵(bèng)送液體相容，則(zé)必須清洗；

　　最好(hǎo)在管路上安裝壓力(lì)表和真空(kōng)表，方便(biàn)觀察泵的工作狀态；

　　檢查機械密封箱是否(fǒu)注滿液體(tǐ)；

　　檢查管路的閥門(mén)是否打開；

　　如果用内燃機驅動，請在起動發動機(jī)前保持離合器脫開；

　　泵起動後，檢查液體是否進入到泵中，泵是否工作正常(cháng)，如果長時間無液(yè)體進入泵中，應停機檢(jiǎn)查泵及管路。

●高粘度齒輪泵并(bìng)不能産生壓力，它隻是輸出流(liú)量。壓力低或無壓力，說(shuō)明高粘度齒 輪泵(bèng)沒有吸入液體或洩漏嚴重。High viscosity gear pump does not generate pressure, it is only the output flow.Pressure is low or no pressure, high viscosity gear wheel pump don't inhale the liquid or leakage is serious.

　　電動機(jī)輸出功率偏小、齒 輪(lún)泵排(pái)量選得過大或壓力調得過高時，也會造成壓力不(bú)足 當然，壓力(lì)表(biǎo)損壞或壓力表(biǎo)節流孔堵塞時也顯示不出壓力，此時可換裝一個(gè)新的壓力表檢查。Small motor output power, gear wheel pump capacity to choose too large or pressure too high, can cause stress Pressure gauge damage or pressure gauge orifice jams, of course, also could not show pressure, can change a new pressure gauge to check at this time.

　　如(rú)果确認泵無流量輸(shū)出，可能是由于泵安裝有誤、泵的轉向不(bú)對，或吸人側(cè)(進液口及吸液管道)堵塞、出口止回閥裝反或卡死了，也有可能是驅(qū)動軸斷裂了。If confirmed that no flow pump output, could be turned to the pumps due to pump installation is wrong, wrong, or suction side (liquid into the mouth and suck liquid pipeline jam, export check valve installed backwards, or card is dead, it is possible that the drive shaft fracture.

　　高粘度泵在轉速過低時會(huì)引起(qǐ)出液量不足，這(zhè)種現象往(wǎng)往是(shì)由于泵的驅動(dòng)裝置打滑或功率不足所緻。此時應檢(jiǎn)查齒 輪泵的(de)實際轉速(sù)、泵與電(diàn)動機的聯接及功率匹配情況等。High viscosity pump in low speed can cause insufficient quantity of produced liquid, this phenomenon is often due to the slippage of the pump drive or insufficient power.Check the gear wheel pump at this time of the actual speed, pump and motor connection and power matching, etc.

● 高粘度泵開機準備

　　在(zài)開始運轉前，往齒輪泵的殼體内灌滿待輸送的液體，便于安全啟動。若環境溫度低(dī)于冰點，應預先向泵(bèng)内通入熱蒸汽，進行(háng)預熱處理，然後(hòu)才可啟動(dòng)齒輪泵。高粘度泵的(de)旋(xuán)轉方向要與進、出(chū)油口(kǒu)相符。齒輪泵若是第一次運行，或長期閑置後(hòu)再使用，最好在空載或小負荷(hé)情況下(xià)先(xiān)跑合(hé)一小時左右。如果在跑合階段預先覺察出異常(cháng)溫升、洩漏、振動和噪聲時，應停機檢查。高粘度齒輪泵的支(zhī)座或法蘭與其驅動電機應采(cǎi)用共(gòng)同的安裝基礎，基(jī)礎、法蘭或支座均需具有足夠的剛度(dù)，以減小齒輪泵運轉時産生的(de)振動和噪聲。電(diàn)動機與齒(chǐ)輪泵須用彈性聯軸(zhóu)器連接，同軸度小于0.1毫米(mǐ)，傾斜角不得大(dà)于1度(dù)。安裝聯(lián)軸器時不得用錘敲打，以免傷害齒輪泵的齒輪等零件。若用帶輪、鍊輪等驅動時應設托架(jià)支承，以防主(zhǔ)動齒輪軸承受(shòu)徑向力。緊固齒輪泵、電動機的地腳螺釘時，螺(luó)釘受力應均勻，連接可靠。用手轉動聯軸器時，應感覺到齒輪(lún)泵能夠輕(qīng)松地轉動(dòng)，沒有卡緊等異常現(xiàn)象出(chū)現，然後才可以配管。High viscosity pump before starting work, to gear pump casing filled with liquid, facilitate safe launch.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.The direction of rotation of the pump with high viscosity, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should stop check.High viscosity gear pump bearing or flange should adopt a common drive motor installationFoundation, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage of the gear pump gearAnd other parts.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.

     高粘度齒輪泵的吸油管道内(nèi)徑應足夠大，并避免狹窄(zhǎi)通道或急劇拐彎、減少彎頭，去(qù)除不必要的閥門、附件，盡可能地降低泵的安裝高度，縮短吸油管道的(de)長度，以減少壓力損失。管接頭等元件的密封要良好，以防止空氣侵入，從而(ér)控制氣穴與氣(qì)蝕的發生。止回(huí)閥與安全閥在齒輪泵的輸出管路(lù)上最好安(ān)裝一個止回(huí)閥。這樣在檢修泵及輸出管道時，系統中的液體不會發生倒流。齒輪泵帶負荷停車時，亦可防止泵倒轉而在(zài)其輸出管(guǎn)道内産生局部真空。應當注意，出口止回閥不能裝反或出現卡死現象。高粘度泵的出口(kǒu)管路上(shàng)還應當設置安全閥等保護裝置，這樣一旦泵的出口通道發生堵塞，就可以打開安全閥卸壓。安全閥可以與泵體或泵蓋鑄成一體，也可以單獨裝配。對于需要正反轉的高粘度齒輪泵，其進出口管路上均需設置安全閥。High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Check valve and relief valve on the output of the gear pump tube had better install a check valve.In the overhaul pump and output pipe, the system of fluid backflow will not occur.Gear pump to stop loading machine, can be in the output pipe to prevent pump reverse, and create a partial vacuum.It should be noted that the outlet check valve cannot be installed backwards or stuck.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.The relief valve can be cast and pump body and pump cover, also can separate assembly.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

   高粘度(dù)泵是輸送高粘度液(yè)體的齒輪(lún)泵，應做到(dào)在較低的(de)功耗、較少(shǎo)的洩漏、較大的壓力下輸出最多的流量(liàng)。在确定所要輸送的介質時，應該嚴(yán)格遵循(xún)産品說明書上的規定(dìng)，盡量使用廠家推薦的流體介質，并注意考慮(lǜ)系統的工作溫度範圍。當希望在某一較(jiào)寬的溫度範圍内使用時(shí)，輸送介質的粘度指數應(yīng)該高些。輸送介質不僅是能量傳遞的中(zhōng)介，而(ér)且也是潤滑、密(mì)封及傳熱介質。液體粘度過高會增加内摩擦阻力，降低輸出功率，浪費能(néng)量，并産生過高的(de)系統溫度.高粘度齒輪泵的出口管路上應當設置安全閥等保護裝置，這樣一旦泵的出口通道發生堵塞，就可以打開安全閥卸壓。對于需要正反轉的高粘度齒輪泵，其進(jìn)出口管路上均需設(shè)置安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic.When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range.When you want to use in a wide temperature range, medium viscosity index should be higher.Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium.Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.